Milling Machine & Its Benefits In Industries

To be a market leader in the industry, it becomes top most priority to understand which technology becomes a need fit to your business. You know your business needs well. You know precisely what is going to be the specific requirement at different point of time. You may know full details about the technology and arrival of new ones. Or otherwise the specialist of the same field may help you even better. But what can be done to cut the cost of the production is introducing the right machine. This also helps enhancing the benefits gained with learning from experience curve. ‘Milling Machine’ is one of the most popular and demanding machine which forms a shape to the product.

What is a Milling machine?

A milling machine is a tool consisting of cutters which have numerous functions in the metal industry. The milling machine is well known for its adjustable feature for doing a precise cut. Hence, it has become an important and advanced machine amongst the manufacturer. The idea of regulating cutters at the various range of speed to form a shape acknowledges as a deep subject which matters to those who serve as a manufacturer in the market.

Here are some of the commonly used Milling Machines:

Column:

The column is the simplest machine to understand.It merely functions with 5 basic components. They are as follows:

1. Work table
2. Saddle
3. Head
4. Knee
5. Over Arm

It is vertically suspended tool which allows drilling of metals. The column is used to form small shapes and handy parts fitted in the car.

Bridgeport Type or Turret:

Turret or Bridgeport Type is a functional milling machine which can produce a variety of products to be used in addition to Car parts. One of the beneficial features is that it can be repositioned in accordance with the requirements.

C Frame:

C Frame is popularly known for industrial settings. With the use of Hydraulic Motor, it becomes a powerful machine.

 

Horizontal:

Horizontal Machine works parallel to the ground. The object is placed on the table here. Then the object moves sideways. Thereon cutter goes ups and down.

Bed type:

As the name suggests, on the bed itself the work table is located usually.You can see the movement in a longitudinal position, a bit free movement is there.

Planer Style:

This model is also considered similar to the bed mill. For a wider range of milling actions, the planer style is used. It includes cutters and heads.

Tracer Controlled:

Based on the master machine, Tracer Controlled has the ability to reproduce the parts.It’s usually seen in the automotive industry. The specialisation of machine parts and its products becomes easier. Hence, with the major classification of Milling Machines, one can easily realise which one can be functional to their purpose.

Benefits of Milling Machines:

• The size and durable construction of the milling machine give tremendous support to handle large and heavier machine without damaging itself.
• It provides flexible computer control options for cutting purpose.
• It reduces the chances of human errors.
• It assures accurate cuts.
• Availability of customization.
• Use of multiple cutters.
• It can do multiple cuts simultaneously.

With the renewal of product ideas, the updation of production machine becomes essential. This demands in-depth knowledge of the production technique, product life-cycle, and total production cost per piece or unit wise

Conclusively, the benefits direct the proper attention to recognise what actually is needed. Moreover, the specialist enhanced with same knowledge can help you well to access the hidden benefits as well by selecting the right one.

Blade Metallurgy – Why Industries Concerned Much About This?

Metals and Metallurgical Concern in Industries

Metallurgical concern is more important when it comes to selection of machining components. If you are very particular about investing for long term and continuous production requirements, then selection of equipments which are designed with perfect metallurgical significance can provide you best results.

Metals and Metallurgical Concern in Industries

Working with metals is one of the highly competitive industrial jobs. Though there may be wide range of apparatus available today, the point of achieving maximum percentage of accuracy and production can be reached only with the help of smooth functioning or performance of equipment. Successful materials engineering is more related to maintaining compatibility of metals and machining tools as this will help you to reach consistency in production targets.

Blade Provision-Why and what to look for?

If you are making commercial produce using steel, carbon, aluminium, etc, then it is the right time to check out blade provision. This is the main tool that plays multiple roles of cutting, sawing, etc. and it has to endure operations when fed with varieties of metals.

The Important Tooling Operations

If you are investing over sawing equipment, it would be fine to check its compatibility of performance when fed with carbon, stainless steel or nickel base steel, and with varieties of produce like pipes and tubes. A blade has to be durable and strong to work with mixed metal applications and to bring out this effect, you can verify the metallurgical details from the manufacturer.

Saw Device-An Ideal Choice of Apparatus for Complicated Works

An apparatus like bandsaw machine is one among the list of devices where metallurgical concern plays a prominent role, especially when it comes to blade provision and for dealing with multiple metals.

Blade Metallurgy in Bandsaw-Some Important Aspects to Consider

• Ensure the raw material from which the blade is made of. Cast iron may work out efficiently to work with different metals.
• Check the tooth tip formation, as it has to match tooling demands of your industry.
• Buying bimetal blades stays a suitable choice for handling pipes made of mild steel.
• The teeth size is more important when you are hunting for equipment that can work with stainless steel.
• Cutting edge made of abrasion resistive material can also stay very adoptive to deal with varieties of materials.
• If the sharp edge is made of minimized chipping, it is well and good to work with stainless steel.
• Other important considerations include tooth rake angle, flant, tooth distance, thickness and width will also have to be equally looked out for.

How to select a perfect Saw focusing on Blade Capacity?

The most important point of determining which kind of bandsaw can work out well is to choose the kind of blade along with other kinds of settings like configuration of saw, speed, stack pattern, feed pressure, etc. These features will help you out to have cost effective cutting. Bhavya Machine Tools manufactures and supplies technically well equipped sawing device with the above specifications.

Conclusion

Cutting operations on metal components for long term usage has lot to depend on selection of tooling gadgets therefore, it would be much better to check for the metallurgical concerns to achieve maximum results.

Lathe Machines – How They Make A Real Difference In Shaping Industries

The lathe is indeed a great invention and a very helpful machine, used for numerous purposes since the ancient times. The earliest type of lathe was the potter’s wheel, which is being utilized to shape clay pots and earthen objects even today. The lathe machine is basically a machine tool that revolves the work piece on its axis to carry out a variety of operations that includes cutting, shaping, turning, drilling, sanding, bending etc.

Types of Lathe Machines

An extensive range of lathe machines are now available in the market at affordable rates. Each type of lathe machine has remarkable features and specific engineering application, including shaping various kinds of materials. They can be used in several industrial functions such as wood shaping, metal bending, glass sanding, stone cutting, plastic drilling, repairing machine parts etc.

These lathes have truly made a major difference in the shaping industry due to its highly beneficial features and outstanding performance. Some of the most useful lathe machines designed and manufactured nowadays are as follows:

First is the v-belt drive lathe machine that includes light duty lathe machine used for shaping small size items and other bending tasks; the medium duty lathe machine has enhanced functionality to cast most accurate shapes; heavy duty lathe machines are robust equipments built for large scale metal working and wood working operations; extra heavy duty lathe machine have tight tolerances and are utilized to shape very hard substances.

Next is the roll turning lathe machine which is another sturdy machine tool, dedicated for finishing purposes and to produce cylindrical rolls in rolling mills. Further comes the all geared lathe machine that includes light duty all geared lathe machine, meant for relatively light activities; medium duty all geared lathe machine for moderate functionality; heavy duty all geared lathe machine for higher capacity lathe machining work; and extra heavy duty all geared lathe machine for applications in heavy industries.

Recently highly precise, imported all geared lathe machines are widely used. They easily provide smooth machining on solid sheet metals; and include light duty imported lathe machine and medium duty imported lathe machine. These uniquely designed lathes are very efficient; and perform the lathe functions with zero defects.

The latest models of heavy duty lathe machines comprise of the heavy duty high speed lathe. They are versatile and function at a greater speed, and used for bulk manufacturing and solid machining work on sheet metals. Further is the extra heavy duty lathe with pedestal type bed and extra heavy duty lathe with planer type bed that have longer working life.

Even imported CNC lathe machines, manufactured as per international standards are available these days. Another advanced technology based lathes are flat bed CNC lathe, heavy duty flat bed CNC lathe and slant bed CNC lathe; that are reputed for accurate dimension and high tensile strength. All these lathe machines provide a significant return on investment; and are extensively used in tool rooms, power plants, ship building, paper mills, repairing shops, steel rolling mills, workshops, mining, oil, textile industries etc.

Growing Demand Of Made In India Lathe Machines In World Market

The Features that is Unique in Lathe Machines Manufactured in India

A lathe machine is of the most demanded work shop equipments in engineering industries. It is usually applied in shaping, sizing, or cutting wood or metal work piece. Lathe equipment is manufactured based on the requirement of the cutting and shaping dimensions with respect to the industry thus they are available from small size table devices to large units depending on the production demand. India is emerging as a leading manufacturer in producing different types of lathe. Indian lathe manufacturers have been focusing towards designing a range of lathe equipments which can be applied in various industries. As far as the Indian made Lathe machine features are concerned, they are found to be quite updated when compared to other country makes. Some of the attractions found in Indian make lathe equipments are

• Sturdy designs
• Higher performance for high productivity targets
• Competitive prices
• Available with a range of specifications
• Most of the Indian manufacturers are ready to produce custom made lathe equipments as per the client’s requirement.
• Indian manufacturers promise for a timely delivery
• Indian made equipments are known for their reliability, durability and less power consumption.

The expertise achieved by Indian Lather Manufacturers’ over a period of time for manufacturing different types of lather machines

Indian lathe equipment manufacturers have been showing enormous interest in producing effective lathe designs. Some of the popular types of lathe produced in India are

• All geared lathe – for effective performance without any noise and works with gears for various rotating components
• CNC lathe– It is a lathe with computerized monitoring facility available to control the working of the device with less man power required. There are different types of CNC based lathe which differs based on the kind of computer program applied.
• Heavy duty lathe – Used for cutting and shaping highest grades of work piece like steel, iron, etc. A heavy duty lathe is applied in order to obtain higher level accuracy in cutting and shaping
• Light duty lathe – Light duty lathe machine is usually applied in engineering industries like automobile, electronic, electrical etc
• Extra heavy duty lathe – Applied in industries which has a requirement for heavy duty operations in large scale industries.

In addition, Indian lathe manufacturers also see to it that the lathe is designed with minute variations as per the custom requirement of the clients. This reflects the expertise of Indian manufacturers. For example, some of the types of lathes produced in India with minor technical changes are

• Roll turning lathe
• Gap bed all geared lathe
• High speed All geared lather CDS A
• High speed All geared lathe CDS B
• Universal all geared lathe CW E,
• Universal all geared CW M series lathe are some of the innovative models available in India.

How Indian Lathe Machines are superior to Chinese and other Lathe Machines

Indian lathe devices are superior in several ways than other country makes. When it comes to China, though China manufactures different types of lathe, yet they are relatively less competitive than Indian makes. For example, buying imported CNC lathe will have the risk of attending to the problems in machinery which will not happen with Indian manufacturers. In addition, there are certain reasons which make Indian lathe machines superior than imported lathe machines like CKE 6130i or CKE 6150Z =>  are

• Custom design as per the client’s target
• Competitive pricing
• Quality and durability of the mechanism
• Reliable customer support from the Manufacturer, etc

Indian Contribution for Supplying Lathe Machine to the Global Market

Be it lathe machine specifications or lathe accessories, Indian manufactures are trying out their level best with their expertise knowledge in designing lathe equipments with a range of specifications requested by the client. The number of industrial applications where Indian lathe are preferred is a proof to show their stability and professionalism in the global market. Be it a slant bed lathe or CNC slant bed lathe or flat bed lathe or even a universal all geared lathe, Indian manufacturers’ stay one of the most opted people in the global market.