Powerful and Durable Welding Equipment for Fabrication

Welding is of different sorts and it starts from minute to higher level welding operations. Bhavya Machine Tools presents powerful and durable welding equipments of various types that can be used for fabrication works.

Flexibility and Portability of Table Mounted Spot Welding

Spot welding is one of the most preferred forms of strong welding in work metals of reduced thickness. It is one of the fast welding processes where more than one work material is over lapped to form the welding. Portable table mounted spot welding equipment is a suitable welding device for automobile industry where welding metal sheets at a particular spot is required. This portable table mounted device is a compact option where machining of smaller to medium size work sheet metals can be welded precisely.

Development of Wire Butt Welding

Creating a joint in metals work materials is a challenging task indeed and butt welding has been specially designed to weld two parts of thin metals work materials. The continuous processing of wire manufacturing can be carried out with the help of wire butt welder machine. Bhavya Machine Tools Provides wire butt welder suitable for combining electrodes. This equipment is compact, light weight and works on moderate power consumption.

Operation of BandSaw Welding

Band saw butt welding from Bhavya Machine Tools can be used for combining two work pieces after they are sawed. It is perfect equipment for all types of bandsaws as well as band knives. It can be relied up on for high strength joints as it offers good elasticity while applied for welding.

Benefits of Submerged Arc Welding and Importance in Fabrication

Sub merge arc welding is applied to weld long pieces of steel together to fabricate metal work pieces such as beams used in construction industries. It is a powerful tool very advantageous in applying continuously for wire electrodes. Bhavya Machine Tools offers sub merge arc welding machine of superior performance and cost effective price.

Industrial Applications of Mig/Tig Welding and Advantages in Industry

Mig/Tig welding is a double purpose welding machine where the former operates with using a feed wire which is also called MIG and the latter operates by means of welding rods. It is simple to operate ad MIG welding stays very effective for continuous welding of materials like steel, stainless steel and aluminum. TIG on the other hand is applied mainly for thinner range of work piece metals such as kitchen utensils.

Process of Seam Welding for the Best Finish

Bhavya Machine Tools presents Seam Welding machine which is widely applied in variety of welding processes including spot and seam as well. Welding is carried out by electrode wheels wherein work materials that is overlapped on one another can be welded easily with seam welding device.

Conclusion

Welding process make the fabrication work strong and there are different types of welding processes available to obtain good strength on the work materials. Bhavya Machine Tools offer plethora of welding tools that are suitable for variety of industrial welding applications.

This blog written by Mr. Yash Shah

Concepts of Energy Efficiency in Utilization of Machine Tools

Efficient utilization of energy is important across all sectors of industry and economy. Machine tools comprise machines such as the lathe machine, the drill and sheet metal cutting and bending machines. Energy utilization varies as the work of the machine progresses. In milling and drilling operation the spindle or the cutting tool requires much more energy as the volume of metal being removed increases and subsequently decreases as the bit approaches the end of the cutting.

Critical Need for Energy Saving In Machining

The overriding importance of energy efficiency and saving is the overall cost reduction of power requirements. All measures that can reduce the current drawn by a machine, end up reducing the power consumption of the machine. Energy efficiency of a machine also influences the life and the maintenance of the equipment. Energy efficient machines last longer and have lesser servicing requirements as compared to others. Currently, lathe and drills machines with geared motors specify the energy efficiency as a marketing strategy.

General Measures for Energy Conservation in the Workshop

Good management of the operation is important for energy efficiency. Gradual removal of material is more preferred than the sudden removal of huge volume of metal. This is because it exacts more stress to the machine than the gradual process.

Operator support during work increases efficiency by reducing time spent in moving the base load.

Energy Demand during Drilling and Milling

Various operating components consume energy during operation. In lathe operation, processing of the cooling liquid, motor and gears operation, spindle movement and the logical control units consume power differently. The greatest consumer however is during machining. Measures such as efficient lubrication, cooling and accuracy during operation must be observed to save on energy.

Efficiency of Drive Components

The efficiency of the spindle of the lathe machine is largely influenced by the ratio of the power consumed versus that of power delivered. Drive modules, motors, gears and mechanical components convert the electrical power to mechanical power. Losses occurring due to frictional losses, poor calibration and wear and tear increase the cost of operation.

The Introduction of Regenerative Supply Components

The requirement of a braking system is very crucial in every machine system. When the machine is switched off, all moving parts have a momentum which must be managed because all that mechanical energy is converted to electrical energy. Power efficient machines must have a system to allow for the back EMF to avoid damage to the electrical components.

Power Consumption in Lathe Machine and sheet metal bending operation

Main energy consuming processes are the rotation and the circulation of the coolant. With the sheet metal bending machine, the folding process is the heaviest energy consumer. The firmness of the cutting tool and the accuracy has great bearing on the power requirements on the drive motor hence the efficiency.

Conclusion

Energy efficiency is a critical requirement while operating machine tools. Currently, efficiency is one of the key factors considered during installation of motors. Measures taken to improve efficiency include adequate lubrication, proper work management, servicing and maintenance and management of back EMF.

Written by Yash Shah

Information on Industries Where Highly Needs Machine Tools

Need of Machines in Industries

Today, in every industry there is a need of different machines that allows the manufacturing process easier and faster. There are different tools like Lathe Machine, Drill Machine, Tool Room Machine etc that are worth using. At Bhavya Machine Tools, you can check out the best machine tools that are made by skilled staffs and distributed across India.

Machine Tools for Various Industries

These machine tools are widely used in different industries for processing units. Some of the machines largely used are- Workshop Machineries, Sheet Metal Machines, Wood Working Machines, Automobile & Garage Machines, Plastic & Printing Machines, Welding Machines, Food Processing Machines as well as Special Purpose Machines.

Use of Lathe Machine

There are various types of Lathe Machines that are offered including- v-belt drive lathe machine, all geared lathe machine, imported all geared lathe machine, CNC lathe machine, light duty lathe machine etc. These machines are designed to perform various manufacturing activities like drilling, cutting, sanding, metal working and glass working. These machine tools are distributed to various industries in India. These machines also come with various accessories like True Chuck, Independent Chuck, Key Way Attachment etc.

Essential Use of Drill Machine

Drill machines are largely used in industries for various cutting purpose. These machines comes in different forms like BMT 20-25, Pillar Drill Machine, BMT 13-20H, V Belt Driven Radial Drilling Machine, All Geared Radial Machine etc. Each of these machines are well designed to give desired result. One can also check out drilling cum milling machine.

Machine Tool for Bending

The Press Brake machine is mechanically designed which is used in bending sheet, plate and other solid materials. This press brakes are the two types of press brake, offered for industrial needs. At Bhavya Machine Tools all press brake machines are offered in low cost and are easy to install. The Hydraulic Press Brakes are made up of quality grade materials and are highly efficient to use.

The Use of Tool Room Machines

At Bhavya Machine Tools, you can get different types of tool room machines like Milling Machine, Universal All Geared Milling Machine, Vertical All Geared Milling Machine, Geared Drive Milling Machine etc. You can also go for slotting machine offered in Deluxe and Standard format.

Machines for Construction

There are also construction machines specifically designed for constructions. These machines includes- concrete mixer, hydraulic type mixer, concrete mixer without hopper, half bag concrete mixer, weight batcher, slab trolley with rails etc. These machines are reliable and efficient to use. These equipments are primarily used for performing various construction related tasks.

Woodworking Machinery for Wooden Work

At Bhavya Machine Tools, woodworking machinery are also offered having different segments to work on. Some of the available machines are- Surface cum thickness planer, Thickness Planer with Auto Mould, Surface Planer with Circular Saw Attachment and Auto Mould.

Conclusion

All these highly mechanized machine tools put a great impact in industries and construction work. These machines certainly bring down the work load and give a great result.

This blog written by Mr. Yash Shah is about machine tools including workshop machinery, wood working machines, sheet metal machinery provided by Bhavya Machine Tools, a leading distributors of machine tools in India.

Concepts of Energy Efficiency in Utilization of Machine Tools

Concepts of Energy Efficiency in Utilization of Machine Tools

Concepts of Energy Efficiency in Utilization of Machine Tools - Workshop Machines - Milling Machine | Shaping Machine | Slotting Machine

Concepts of Energy Efficiency in Utilization of Machine Tools - Workshop Machines - Milling Machine | Shaping Machine | Slotting Machine

Why do Moderate Construction Projects Deserve Mobile Concrete Mixture?

Why do Moderate Construction Projects Deserve Mobile Concrete Mixture?

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Cut Metal Work Pieces Faster and to High Precision Using Hydraulic Hacksaw Machines Tools